Proficy Plant Applications

 

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Whats new in Plant Applications v4.4

If you seek the best return on investment in efficiency, quality, production, and batch applications, then these solutions will give you clear insight into your operation. Efficiently manage and achieve peak performance with a unified, easy to configure "plant model" that automatically generates intelligent KPIs and monitors performance. Now, you can make real-time adjustments to keep your operation running smoothly and more productively.

 


 

Proficy Batch Analysis


To increase overall quality and consistency, manufactures must understand and control variations in their batches. These powerful tools offer standard interfaces that work with your existing system to provide a comprehensive picture of your operation. With key metrics and trend related parameters across batches, you will have the data in hand to make improvements. Plus, you can extend your capabilities with other Proficy components as your business grows.

Benefits

  • Increase quality and consistency of batch operations and reduce variability
  • Compare cycle times, parameters and variables across batches
  • Report and summarize batch data in support of improvement initiatives
  • Leverage both new and existing batch systems through standard interfaces
  • Combine quality, production tracking and other core manufacturing functions with batch operations providing a complete picture of plant operations

 

 

Proficy Efficiency


One of the most effective ways for manufacturers to keep costs low is to closely monitor and tightly control overall equipment effectiveness (OEE). The Proficy Efficiency module provides a comprehensive view of key factors including equipment downtime, waste and quantity and event sequences. Ideal for managers who want detailed, real-time reporting so they can increase production throughput without adding equipment, people and materials.

Benefits

  • Identify and improve areas that are causing operational inefficiencies
  • Curious
  • Perform root cause analyses to make data-driven decisions on capital expenditure and process improvement investments
  • Manage production operations in real time through comprehensive reporting

 


 

Proficy Production

 

Meeting customer demands and government regulations requires knowledge and control over the real-time operation of your production. Proficy Production shows you how products flow through your plant so you can improve schedule execution accuracy and manage in-process inventory. Genealogy reports and real-time tracking will help to make your plant operations more responsive so you can keep closer tabs between your orders and production output.

Benefits

  • Improve operational efficiency by gaining knowledge and control over real-time production operations
  • Generate more revenue by meeting customer demands and government regulations through product genealogy reports

 


 

Proficy Quality

 

The Plant Applications Quality module helps you increase product quality by lowering waste, reducing scrap and significantly lowering product recall costs. The application supports consistent product quality levels throughout your operations, helping to improve your production while increasing your customer satisfaction rates. It is an ideal solution for manufacturers launching Six Sigma and other process improvement initiatives.

Benefits

Improve the quality and consistency of products and processes

  • Define product specifications and recipes that are required for quality production
  • Capture reasons for out-of-spec conditions
  • Integrate process and laboratory data
  • Trend and analyze quality data across shifts, work cells and products to identify the root cause in problem areas


Lower costs of production by reducing waste and rejects

  • Reduce rejects and downgrades
  • Reduce customer complaints and returns
  • Speed compliance with ISO, 21 CFR Part 11 and other internal and external requirements


Maintain consistent, high quality production through real-time monitoring and visibility

  • Create ad-hoc quality reports to address quality issues based on performance improvement and Six Sigma methodologies
  • Calculate quality KPIs and publish them to the web
  • Notify and alert personnel to out-of-spec conditions